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S7-1200 vs. S7-1500: which CPU fits the job?

S7-1200 vs. S7-1500: which CPU fits?

Short answer. The two families are not two speeds of the same thing. An S7-1200 CPU carries its digital inputs and outputs on the CPU itself and runs without a memory card; an S7-1500 CPU has no integrated I/O, needs a SIMATIC memory card, and is roughly two orders of magnitude quicker per instruction. If you are replacing a controller, the order number on the nameplate decides. If you are designing a new machine, the deciding questions are how many signals you terminate on the CPU and how many PROFINET ports you need.

Data

Four SIMATIC CPUs, compared on what we can verify

Figures are taken from our own catalogue entries and from the Siemens TED product-data sheet for the exact order number. Blank means the attribute is not published for that article, not that it is zero.

Order numberType designationBit instr., typ.Word instr., typ.Floating point, typ.Integrated DI / DQPROFINET interfacesPortsMemory card
6ES7214-1AG40-0XB0CPU 1214C DC/DC/DC0.08 µs1.7 µs2.3 µs14 / 1011optional
6ES7215-1AG40-0XB0CPU 1215C DC/DC/DC0.08 µs1.7 µs2.3 µs14 / 1012optional
6ES7511-1AK02-0AB0CPU 1511-1 PN60 ns72 ns384 nsnone12required, max 32 GB
6ES7515-2AM02-0AB0CPU 1515-2 PN30 ns36 ns192 nsnone22required, max 32 GB

What the numbers actually decide

Instruction time is real, but rarely the bottleneck

A CPU 1515-2 PN is quoted at 30 ns per bit instruction against 0.08 µs for a CPU 1215C — a factor of roughly 27. In a scan-cycle-bound program that difference is large. In a machine whose cycle is set by PROFINET send times, fieldbus response or a motion block, the CPU is not what limits you, and the extra speed buys nothing.

Ports, not interfaces, are where the 1200s differ

CPU 1214C and CPU 1215C are identical on integrated I/O (14 DI, 10 DQ), on instruction time and on PROFINET interface count. The 1215C has two ports on that one interface instead of one. That is what lets it build a line topology without an external switch — often the actual reason a machine builder picked it.

The memory concept changes, not just the size

S7-1500 CPUs state that a SIMATIC memory card is required, with a maximum of 32 GB; S7-1200 CPUs run without a card. This is a programme-management difference, not a capacity difference, and it affects spare-part stocking: a 1500 CPU without its card is not a working spare.

Where this comparison stops

Program and work memory sizes, maximum configured signal modules, motion axes and fail-safe support are published by Siemens per firmware version in the product manual, not in the order data we can tie to an article number. We do not quote them from generic family pages, because a memory figure lifted from a brochure is exactly how a wrong spare-part decision starts.

If you need one of those figures for a specific order number, ask — we send the extract for that article.

Buying a CPU as a spare for a running machine

Order the number on the nameplate, unchanged. A CPU with more ports or a shorter instruction time is not a drop-in spare: the project, the module configuration and frequently the interface count were dimensioned to the original article, and the difference surfaces at commissioning rather than on the order.

FAQ

Frequently asked questions

Is an S7-1500 CPU always faster than an S7-1200 CPU?
For the two families’ entry CPUs, yes by a wide margin: Siemens lists 60 ns per bit instruction for the CPU 1511-1 PN against 0.08 µs for the CPU 1214C and CPU 1215C. But a specific application can still be limited by I/O cycle or PROFINET send cycle rather than by CPU instruction speed, so compare both figures.
What is the actual difference between a CPU 1214C and a CPU 1215C?
On the data we can verify they are identical in integrated digital I/O (14 DI, 10 DQ) and in instruction speed, and they both have one PROFINET interface. The difference is the number of ports on that interface: one on the 1214C, two on the 1215C, which is what lets the 1215C switch a line topology without an external switch.
Do S7-1500 CPUs need a memory card?
Yes. The CPU 1511-1 PN and CPU 1515-2 PN both state that a SIMATIC memory card is required, with a maximum of 32 GB. S7-1200 CPUs run without a card; the card there is a plug-in option for load memory.
Can I move an S7-1200 program to an S7-1500 without changes?
Both are programmed in TIA Portal, but instruction support, data blocks, HMI addressing and I/O modules are not automatically identical. Treat a move as a porting project with a test bench, not as a swap. We supply both families and will tell you which article numbers are involved.
Which CPU should we buy as a spare for a running machine?
The order number on the nameplate, unchanged. A CPU with more ports or a shorter instruction time is not a drop-in spare: the project, the module configuration and often the interface count were dimensioned to the original article.
Why does your catalogue not list program memory size?
Because we only publish attributes we can verify per article. Program and work memory figures live in the Siemens product manual for the specific firmware version, and quoting them from a generic family page is how wrong spare-part decisions start. Ask us and we send the extract for your order number.

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